Product
ORLOV
A visual inspection station with a camera that keeps up with your line. Every part, every frame, decided before it reaches the next station. Available as Orlov 1 and Orlov 2.
Orlov at work.
Every part is checked as it passes the camera. Good parts go on; anomalies are outlined and signalled to the line.
Running in three steps.
No rules to write and no defect library to build before you start.
- 1
Mount
Fit Orlov over the conveyor and connect power, network and the line's I/O.
- 2
Teach
Run good parts past the camera. Orlov learns what normal looks like.
- 3
Run
Orlov checks every part, signals rejects to the line and logs every flag with its image.
Two ways to run it.
Same models, same results. Choose by how many stations you have and where you want the computing to sit.
ORLOV 1
Self-contained station
Camera and an industrial edge computer at the station. Everything runs on the unit, with no network connection needed.
- One station, one line
- Fastest to install
- Works on isolated lines
ORLOV 2
Cameras plus a central server
Station cameras connect over Ethernet to an inference server elsewhere in your facility, which runs the models for every station.
- Many stations, one server
- Central models and records
- Add stations as lines grow
What's in the station
Each Orlov station is set up for your part and line.
Camera head
High-speed industrial camera, chosen for your part size and line speed.
Lighting
Ring or bar light matched to your surface, so glare and shadow don't hide defects.
Computing
An edge computer at the station (Orlov 1) or a central server on your network (Orlov 2). Images stay on site.
Operator screen
Live view with outlines, counts and the reject log for the shift.
Specifications
Final figures depend on your camera, optics and line. We confirm them on your parts before you buy.
- Speed
- Every frame analysed live, at the camera's frame rate.
- Resolution
- Works on the full image, so small defects are not lost to downscaling.
- Training
- Starts from samples of good parts; defect examples improve it but are not required to begin.
- Cameras
- Standard industrial area-scan and line-scan cameras; other spectral inputs on request.
- Line I/O
- Pass/fail and reject signals to the PLC; results over the plant network.
- Records
- Every flag stored with its image, time and part count, exportable for quality reports.
- Deployment
- Orlov 1: on the station's edge computer, no network needed. Orlov 2: on a server in your facility, cameras over Ethernet. No cloud connection needed to run either.